GOALI: Characterization of Material Transfer in Friction Stir Processing With a Consumable Tool
GOALI:使用消耗工具表征摩擦搅拌加工中的材料转移
基本信息
- 批准号:1763147
- 负责人:
- 金额:$ 42.89万
- 依托单位:
- 依托单位国家:美国
- 项目类别:Standard Grant
- 财政年份:2018
- 资助国家:美国
- 起止时间:2018-07-15 至 2022-06-30
- 项目状态:已结题
- 来源:
- 关键词:
项目摘要
This Grant Opportunity for Academic Liaison with Industry (GOALI) project will address the fundamental issue of material transfer from one metal to another at high force and temperature, called friction surfacing. This is based on friction stir welding technology in which a rotating tool is forced into a material to simultaneously deform, heat, and mix material. There is an increasing need for dissimilar material surfacing and coating applications. The major advantage of this technique is material adheres by mechanical bonding at relatively low temperature, resulting in high bonding strength, high tolerance to contamination, low environmental impact, and at low cost. The technical challenge centers on the nature of material transfer, adhesion and deposited material properties. This is collaborative research between the University of Hawaii at Manoa and General Motors. Two target applications have been identified for this research 1) Automotive - Conventional coating processes have not proven particularly suitable for steel and lightweight materials and have had limited success. What is therefore needed is an efficient and easily-operated technique to modify the surface composition of metal parts to make them more corrosion resistant. 2) Naval - the seals in ships are susceptible to corrosion and the current electroplating protection method is not adequate for coating nickel alloys onto the corroded, unclean steel hull. These industries are central to American national security and economic welfare. This research will also impact remanufacturing applications as an alternative method of coating/cladding by mechanical transfer of material. The PIs will work with native Hawaiian students on this research through the Native Hawaiian Science & Engineering Mentorship Program at the University of Hawaii at Manoa.The goal of this project is to characterize material transfer in friction surfacing with a consumable tool. The research will generate knowledge about parameters and conditions for transfer of material from one surface to another, which is important for all friction stir processes. The properties of tool and substrate for which material is being transferred will be characterized. The nature of adhesion between transferred material and substrate will be studied through a series of fundamental experimental measurements, metallurgy, and modeling to establish the relationship among the process parameters, process conditions, material transfer, and adhesion to the work material. The plan is to 1) experimentally measure the effects of process parameters and conditions on amount and quality of transferred material from the consumable tool to the rigid surface 2) establish metallurgy of the transferred material and adhesion 3) model the process for knowledge about distribution of stress, strain, and temperature throughout the material and 4) quantify the comparative performance and properties of the new coatings. This is a new direction for friction stir processing. General Motors is contributing much expertise and guidance to this project, which will enhance its technical relevance.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.
这一学术与工业联络的资助机会 (GOALI) 项目将解决材料在高力和高温下从一种金属转移到另一种金属的基本问题,称为摩擦表面处理。 这是基于摩擦搅拌焊接技术,其中将旋转工具强行插入材料中,以同时变形、加热和混合材料。 对异种材料堆焊和涂层应用的需求日益增长。 该技术的主要优点是在相对较低的温度下通过机械粘合来粘合材料,从而实现高粘合强度、高污染耐受性、低环境影响和低成本。 技术挑战集中在材料转移、粘附和沉积材料特性的本质上。 这是夏威夷大学马诺阿分校和通用汽车公司之间的合作研究。 本研究确定了两个目标应用 1) 汽车 - 传统涂层工艺并未被证明特别适合钢铁和轻质材料,并且取得的成功有限。因此,我们需要一种有效且易于操作的技术来改变金属部件的表面成分,使其更加耐腐蚀。 2) 海军——船舶的密封件容易受到腐蚀,目前的电镀保护方法不足以将镍合金镀在腐蚀、不干净的钢质船体上。这些行业对于美国国家安全和经济福利至关重要。这项研究还将影响再制造应用,作为通过材料机械转移进行涂层/熔覆的替代方法。 PI 将通过夏威夷大学马诺阿分校的夏威夷原住民科学与工程指导计划与夏威夷原住民学生合作开展这项研究。该项目的目标是利用消耗性工具表征摩擦表面的材料转移。 这项研究将产生有关材料从一个表面转移到另一个表面的参数和条件的知识,这对于所有搅拌摩擦过程都很重要。将表征要为其转移材料的工具和基材的特性。将通过一系列基本实验测量、冶金和建模来研究转移材料和基材之间的粘附性质,以建立工艺参数、工艺条件、材料转移和对工作材料的粘附之间的关系。该计划是 1) 通过实验测量工艺参数和条件对从消耗工具转移到刚性表面的材料数量和质量的影响 2) 建立转移材料的冶金学和附着力 3) 对过程进行建模,以获得有关材料分布的知识整个材料的应力、应变和温度,4) 量化新涂层的比较性能和特性。这是搅拌摩擦加工的新方向。 通用汽车公司为该项目贡献了大量的专业知识和指导,这将增强其技术相关性。该奖项反映了 NSF 的法定使命,并通过使用基金会的智力价值和更广泛的影响审查标准进行评估,被认为值得支持。
项目成果
期刊论文数量(8)
专著数量(0)
科研奖励数量(0)
会议论文数量(0)
专利数量(0)
Friction Surfacing Deposition by Consumable Tools
- DOI:10.1115/1.4050924
- 发表时间:2021-04
- 期刊:
- 影响因子:4
- 作者:Ebrahim Seidi;Scott N. Miller;B. Carlson
- 通讯作者:Ebrahim Seidi;Scott N. Miller;B. Carlson
A Novel Approach to Friction Surfacing: Experimental Analysis of Deposition from Radial Surface of a Consumable Tool
- DOI:10.3390/coatings10111016
- 发表时间:2020-11-01
- 期刊:
- 影响因子:3.4
- 作者:Seidi, Ebrahim;Miller, Scott F.
- 通讯作者:Miller, Scott F.
Friction Surfacing From Radial Surface of A6063 Aluminum Alloy Consumable Tool Onto A36 Carbon Steel
- DOI:10.1115/imece2020-23502
- 发表时间:2020-11
- 期刊:
- 影响因子:0
- 作者:Ebrahim Seidi;Scott F. Miller
- 通讯作者:Ebrahim Seidi;Scott F. Miller
Feasibility of Multilayer Solid-State Deposition via Lateral Friction Surfacing for Metal Additive Manufacturing
- DOI:10.1016/j.jmrt.2022.07.158
- 发表时间:2022-08
- 期刊:
- 影响因子:0
- 作者:Ebrahim Seidi;Scott F. Miller
- 通讯作者:Ebrahim Seidi;Scott F. Miller
Lateral friction surfacing: experimental and metallurgical analysis of different aluminum alloy depositions
- DOI:10.1016/j.jmrt.2021.11.049
- 发表时间:2021-11-26
- 期刊:
- 影响因子:6.4
- 作者:Seidi, Ebrahim;Miller, Scott F.
- 通讯作者:Miller, Scott F.
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Scott Miller其他文献
CADET: Computer Assisted Discovery Extraction and Translation
CADET:计算机辅助发现提取和翻译
- DOI:
- 发表时间:
2017 - 期刊:
- 影响因子:0
- 作者:
Benjamin Van Durme;Thomas Lippincott;Kevin Duh;Deana Burchfield;Adam Poliak;Cash Costello;Timothy W. Finin;Scott Miller;J. Mayfield;Philipp Koehn;Craig Harman;Dawn J Lawrie;Chandler May;Max Thomas;Annabelle Carrell;Julianne Chaloux;Tongfei Chen;Alex Comerford;Mark Dredze;Benjamin Glass;Shudong Hao;Patrick Martin;Pushpendre Rastogi;Rashmi Sankepally;Travis Wolfe;Ying;Ted Zhang - 通讯作者:
Ted Zhang
Camera Network for Use in Weather Operations, Research and Education
用于天气操作、研究和教育的摄像机网络
- DOI:
- 发表时间:
2022 - 期刊:
- 影响因子:0
- 作者:
J. Brotzge;Junhong (June) Wang;N. Bain;Scott Miller;Crystal Perno - 通讯作者:
Crystal Perno
Transcedental functions on a shift-enabled reconfigurable device: CORDIC as a case-study
支持移位的可重构器件上的超越函数:CORDIC 作为案例研究
- DOI:
10.1109/acssc.2008.5074736 - 发表时间:
2008 - 期刊:
- 影响因子:0
- 作者:
Scott Miller;M. Sima;M. McGuire - 通讯作者:
M. McGuire
Exploration of sign precomputation-based CORDIC in reconfigurable systems
可重构系统中基于符号预计算的CORDIC探索
- DOI:
10.1109/acssc.2011.6190419 - 发表时间:
2011 - 期刊:
- 影响因子:0
- 作者:
Dian;Scott Miller;M. Sima;M. McGuire - 通讯作者:
M. McGuire
THE HEART AND SOUL OF CHANGE: DELIVERING WHAT WORKS IN THERAPY
变革的核心和灵魂:提供有效的治疗方法
- DOI:
- 发表时间:
2013 - 期刊:
- 影响因子:0
- 作者:
B. Duncan;Scott Miller;E. Bruce;Wampold - 通讯作者:
Wampold
Scott Miller的其他文献
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{{ truncateString('Scott Miller', 18)}}的其他基金
Collaborative Research: Autonomous eddy covariance air-sea CO2 flux system for moored buoys
合作研究:系泊浮标的自主涡协方差海海二氧化碳通量系统
- 批准号:
2319150 - 财政年份:2023
- 资助金额:
$ 42.89万 - 项目类别:
Standard Grant
Collaborative Research: PurSUiT: Phylogenomics and taxonomic revision of Rhopalodiales - diatoms with obligate cyanobacterial endosymbionts
合作研究:PurSUiT:Rhopalodiales - 具有专性蓝细菌内共生体的硅藻的系统基因组学和分类学修订
- 批准号:
2222945 - 财政年份:2022
- 资助金额:
$ 42.89万 - 项目类别:
Standard Grant
Applying bacterial growth theory to understand the evolution of thermal performance
应用细菌生长理论来了解热性能的演变
- 批准号:
1755407 - 财政年份:2018
- 资助金额:
$ 42.89万 - 项目类别:
Standard Grant
EAGER: Robust, Low-power Strategies for Unattended Micrometeorological Buoy Deployments in Extreme Cold and Freezing Spray
EAGER:用于极冷和冰冻喷雾中无人值守微气象浮标部署的稳健、低功耗策略
- 批准号:
1841621 - 财政年份:2018
- 资助金额:
$ 42.89万 - 项目类别:
Standard Grant
Collaborative Research: A new system for air-sea CO2 flux measurements from moored and unmanned surface platforms
合作研究:用于从系泊和无人水面平台测量海气二氧化碳通量的新系统
- 批准号:
1737238 - 财政年份:2017
- 资助金额:
$ 42.89万 - 项目类别:
Standard Grant
Structural variation of the nitrogen-fixing heterocyst: Addressing the role of gas permeability in evolutionary divergence
固氮异形体的结构变异:解决气体渗透性在进化分歧中的作用
- 批准号:
1147195 - 财政年份:2012
- 资助金额:
$ 42.89万 - 项目类别:
Standard Grant
Air-Sea Fluxes of Momentum, Heat, and Carbon Dioxide at High Wind Speeds in the Southern Ocean
南大洋高风速下的动量、热量和二氧化碳的海气通量
- 批准号:
1043623 - 财政年份:2011
- 资助金额:
$ 42.89万 - 项目类别:
Standard Grant
GOALI: Friction Stir Forming Process for Joining Dissimilar Metals
GOALI:用于连接异种金属的搅拌摩擦成形工艺
- 批准号:
1131845 - 财政年份:2011
- 资助金额:
$ 42.89万 - 项目类别:
Standard Grant
Workshop on Synthetic Chemistry 2011
2011年合成化学研讨会
- 批准号:
1137094 - 财政年份:2011
- 资助金额:
$ 42.89万 - 项目类别:
Standard Grant
DISSERTATION RESEARCH: Genome-wide SNP genotyping to identify candidate loci responsible for divergence in temperature performance within a population of thermophilic cyanobacteria
论文研究:全基因组 SNP 基因分型,以确定导致嗜热蓝藻种群内温度表现差异的候选位点
- 批准号:
1110819 - 财政年份:2011
- 资助金额:
$ 42.89万 - 项目类别:
Standard Grant
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