SBIR Phase I: Sustainable and Highly Effective Anti-Corrosive Primers Using Organic Additives

SBIR 第一阶段：使用有机添加剂的可持续且高效的防腐底漆

• 批准号: 1622181
• 负责人: Jon Goldenbaum
• 金额: $ 22.5万
• 依托单位: Poly-Fiber, Incorporated
• 依托单位国家: 美国
• 项目类别: Standard Grant
• 财政年份: 2016
• 资助国家: 美国
• 起止时间: 2016-07-01 至 2016-12-31
• 项目状态: 已结题
• 来源: https://www.nsf.gov/awardsearch/showAward?AWD_ID=1622181&HistoricalAwards=false
• 关键词: SBIR; Phase; Sustainable; Highly; Effective

This SBIR Phase I project seeks to develop a novel and fully sustainable/renewable anti-corrosion epoxy primer formulation that meets or exceeds the corrosion protection that is provided by the toxic chromate-based systems. In addition, it is projected this primer will replace other epoxy primers that rely on additional valuable metal assets, for example zinc. The pioneering approach developed in this project utilizes US resources/scientific knowledge and it employs a new class of all-organic anti-corrosion pigments bringing in a fresh and very effective scientific method. These pigments will be manufactured in the US with no reliance on foreign metal supplies or labor; the chemical processing methods developed in this SBIR effort are US patent pending and are both environmentally and economically outstanding in performance. This SBIR project is a case where US based innovation and science combine to create US jobs in manufacturing and bring to light a transformational technology in the anti-corrosion epoxy primer business. Stopping corrosion keeps US commercial and defense assets in service, keeps productive people working, and keeps our country safe and prosperous. Mitigating corrosion is truly one of the important technological challenges ahead in the 21st century as natural resources and energy become limited and more costly. This project brings to fruition first a detailed new and disruptive chemical synthesis technology for an economically and environmentally sound production of specific all-organic anti-corrosive pigments. The project utilizes these all-organic anti-corrosive pigments to advance and create a new class of Low volatile-organic-compound (VOC) anti-corrosion epoxy primers based on the art and science of solvent selection and blending. This combination of innovations is positioned to provide the first non-chromate and all-organic anti-corrosion epoxy primer that can replace with ease the present toxic and costly chromate-based primers. Current synthetic technologies cannot afford a cost-effective route to the additives and this program addresses that concern and will prepare several examples at the 100 g to 1 Kg scale to fully demonstrate the technology and provide parametric data for the design of larger chemical reactors and processes. This Phase I project will also create a new series of high-solids epoxy coatings that meet the Low-VOC emission value, dry time, corrosion protection, and adhesion requirements as laid out in appropriate military standards; primers developed in the project will be tested to meet these stringent requirements. These data will provide the critical performance and test data necessary to validate the coating formulations for certification and acceptance in both the commercial and defense marketplaces.

该SBIR I期项目旨在开发一种新颖且完全可持续/可再生的抗腐蚀环氧底漆配方，该配方符合或超过由有毒铬酸盐基于有毒的铬酸盐系统提供的腐蚀保护。 此外，它预计该底漆将取代其他依赖其他有价值的金属资产（例如锌）的环氧底漆。 该项目开发的开拓性方法利用了我们的资源/科学知识，它采用了新的全有机抗腐蚀色素，带来了一种新鲜且非常有效的科学方法。 这些颜料将在美国制造，不依赖外国金属供应或劳动力；在这项SBIR工作中开发的化学加工方法是美国申请申请，在绩效上既环保和经济上都出色。 这个SBIR项目是一个基于美国的创新和科学的案例，可以在制造业中创造我们的就业机会，并揭示抗腐蚀环氧底漆业务中的转型技术。 停止腐蚀可确保我们的商业和国防资产服务，以确保生产力的人们的运作，并确保我们的国家安全和繁荣。 减轻腐蚀确实是21世纪的重要技术挑战之一，因为自然资源和能源变得有限，更昂贵。该项目首先实现了一种详细的新型和破坏性的化学合成技术，用于经济和环境上的特定全有机抗腐蚀色素。 该项目利用这些全有机的抗腐蚀性色素来推进并创建基于溶剂选择和混合的艺术和科学的新型低挥发性有机混合物（VOC）抗腐蚀环氧树脂引物。 这种创新的组合定位为提供第一个非染料和全有机抗腐蚀环氧底漆，可以轻松替代当前的有毒且昂贵的基于铬酸盐的底漆。 当前的合成技术无法为添加剂提供具有成本效益的途径，该程序解决了关注的问题，并将在100 g至1 kg的尺度上准备几个示例，以充分证明该技术并为设计较大的化学反应器和流程的设计提供参数数据。 该阶段I项目还将创建一系列新的高固体环氧涂层，以符合低频率的排放价值，干燥时间，腐蚀和粘附要求，并在适当的军事标准下提出； 项目中开发的底漆将经过测试以满足这些严格的要求。 这些数据将提供至关重要的性能和测试数据，以验证商业和国防市场中的认证和接受的涂料配方。