Industrialisation of Magtec Motor Production for OEM Volume Demand

Magtec 电机生产工业化以满足 OEM 批量需求

• 批准号: 50789
• 金额: $ 332.99万
• 依托单位: MAGNETIC SYSTEMS TECHNOLOGY LIMITED
• 依托单位国家: 英国
• 项目类别: BEIS-Funded Programmes
• 财政年份: 2020
• 资助国家: 英国
• 起止时间: 2020 至 无数据
• 项目状态: 已结题
• 来源: https://gtr.ukri.org/projects?ref=50789
• 关键词: Industrialisation; Magtec; Motor; Production; OEM

This collaborative R&D project will demonstrate the development of production technologies for traction motor production. This will enable production scale-up of motors produced by Magnetic Systems Technology (Magtec), a leading UK supplier servicing the commercial vehicles market.Magtec's electrification solution can be fitted as original equipment or as a retrofit/repower solution for fleets of commercial vehicles (buses/trucks etc.). The project will directly address both issues by providing the electric alternatives to diesel power solutions, at required volumes, with demonstrable operational reliability.The project accelerates innovative production technologies at Magtec, with the motor manufacturing pilot line being the focus area. The forecast for growth (post project completion) represents an order of magnitude increase in production demand over the following 5 years. This is driving the need to accelerate the development and delivery of innovative and bespoke manufacturing processes and assembly methods.The project consortia led by Magtec includes four leading transport sector OEM's - Dennis Eagle, Paneltex, Volta Trucks and Angel Trains. These partners will support the definition of requirements and verification of the solutions developed within this project, ensuring the manufacturing processes and approach, are repeatable and robust, and therefore delivering reliable products to their respective markets.It includes two High Value Manufacturing Catapults -- the Manufacturing Technology Centre (MTC) and the Advanced Manufacturing Research Centre (AMRC) at the University of Sheffield, whose expertise will be focused on utilising the most innovative manufacturing process and assembly methods development activities. This will cover the integration of data and information systems and embedded quality assurance methods, to ensure robustness and repeatability throughout.Magtec sources most of its components and materials from the UK, with a large proportion of these within a short distance from its Sheffield assembly facility. The project will become a catalyst to reduce risk in the supply-chain proposition by developing deep relationships, predominantly in the region, to maximise the UK value-added content accordingly. Forecast supply and production requirements have created supply-chain resilience challenges, which shall be addressed through the project.Skills development within all partners and the wider supply-chain will be core, as partners move towards electrified propulsion systems at a vehicle level, and automated/semi-automated processes within the value stream.

该合作研发项目将展示牵引电机生产技术的开发。这将使 Magnetic Systems Technology (Magtec) 生产的电机扩大生产规模。Magnetic Systems Technology (Magtec) 是一家为商用车市场提供服务的英国领先供应商。Magtec 的电气化解决方案可以作为原始设备安装，也可以作为商用车车队的改造/重新供电解决方案（公共汽车/卡车等）。该项目将通过提供所需数量的柴油动力解决方案的电力替代方案来直接解决这两个问题，并具有可证明的运行可靠性。该项目加速了 Magtec 的创新生产技术，其中电机制造试验线是重点领域。增长预测（项目完成后）代表未来 5 年内生产需求的数量级增长。这推动了加速创新和定制制造工艺和装配方法的开发和交付的需求。Magtec 领导的项目联盟包括四家领先的运输行业 OEM——Dennis Eagle、Paneltex、Volta Trucks 和 Angel Trains。这些合作伙伴将支持该项目中开发的解决方案的需求定义和验证，确保制造流程和方法可重复且稳健，从而向各自的市场提供可靠的产品。它包括两个高价值制造弹射器——谢菲尔德大学的制造技术中心 (MTC) 和先进制造研究中心 (AMRC) 的专业知识将集中于利用最具创新性的制造工艺和装配方法开发活动。这将涵盖数据和信息系统以及嵌入式质量保证方法的集成，以确保整个过程的稳健性和可重复性。Magtec 的大部分组件和材料均来自英国，其中很大一部分距离其谢菲尔德装配工厂不远。 。该项目将通过发展深厚的关系（主要是在该地区），成为降低供应链风险的催化剂，从而最大限度地提高英国的增值内容。预测的供应和生产需求给供应链弹性带来了挑战，应通过该项目来解决这些挑战。随着合作伙伴转向车辆级别的电气化推进系统和自动化，所有合作伙伴和更广泛的供应链内的技能发展将成为核心/价值流中的半自动化流程。