Construction of Manufacturing System with Injection Molding of Composite Material Using Industrial Waste

利用工业废料构建复合材料注塑制造系统

• 批准号: 10650118
• 负责人: FUKUMOTO Isao
• 金额: $ 2.56万
• 依托单位: University of the Ryukyus
• 依托单位国家: 日本
• 项目类别: Grant-in-Aid for Scientific Research (C)
• 财政年份: 1998
• 资助国家: 日本
• 起止时间: 1998 至 1999
• 项目状态: 已结题
• 来源: https://kaken.nii.ac.jp/grant/KAKENHI-PROJECT-10650118/
• 关键词: Industrial Waste; Alumite Sludge; Bagasse; Composite Material; Injection Molding; Plant Fiber; Manufacturing System; Plastic; さとうきび; 射出圧縮成形; アルマイト; スラッジ

Alumite sludge which is discharged at aluminum sash factories and bagasse which is left over from squeezed sugar cane were used as industrial waste. By mixing these materials with plastic resin and glass fibers, the BMC (Bulk molding compound) composite materials were applied for injection molding and injection compression molding. In terms of the alumite sludge, the mechanical properties were investigated by using γ sludges fired at 900℃ and varying the sludge content of the BMC within the range of 10 to 40%. As a result, it became obvious that the sludge content of 40% attributed for reduction of shrinkage and improvement of mechanical strength because of the loosened bundles and uniform scattering of glass fibers. In the case of the bagasse fibers, the shape of the bagasse changed to needle type after crushing and the fibers contain many cavities inside. These characteristics affected the mechanical strength and quality of product. The cavities in the bagasse work to adjust the viscosity in the BMC and the holes are useful for keeping the glass fibers stationary when being pierced by the bagasse fibers. Therefore, a drastic improvement of the mechanical strength of the product including the bagasse fibers was achieved.From these results, by development of processing technology and heat treatment which can obtain useful properties in terms of the alumite sludge and bagassse, this industrial waste can be converted to useful resources and industrial material for injection molding which can manufacture in large quantities. This research achieved the construction of a manufacturing system for treatment of industrial waste to be used as industrial material.

铝制污泥在铝制窗帘工厂和渣no酱中排放，被挤压的甘蔗剩下，用作工业废物。通过将这些材料与塑料树脂和玻璃纤维混合，将BMC（散装成型化合物）复合材料用于注入成型和注入压缩成型。就铝制污泥而言，使用以900°射击的γ泥浆进行了研究，并在10％至40％的范围内改变了BMC的污泥含量。结果，很明显，由于玻璃纤维的松动束和均匀的散射，40％的污泥含量归因于减少收缩和机械强度的改善。对于渣式纤维，压碎后的渣酱形状变为针型，并且纤维中含有许多腔体。这些特征影响了产品的机械强度和质量。渣打中的空腔来调整BMC和孔中的粘度，可用于保持玻璃纤维被渣浆纤维刺穿时使玻璃纤维保持静止。因此，通过开发加工技术和热处理的开发，可以从这些结果来获得有用的污泥和甘巴，从这些结果可以将这些工业废物转换为有用的资源和工业材料，从而，可以在大量数量中生产有用的资源和工业材料。这项研究实现了用于处理工业废物的制造系统，以用作工业材料。

项目成果

I.Fukumoto, S.Mekaru: "Processing of Composite Material Using Industrial Waste Aluminum Sludge"Proceedings of the Twelfth International Conference on Composite Materials. (CD-Rom). (1999)

I.Fukumoto、S.Mekaru：“利用工业废铝污泥加工复合材料”第十二届国际复合材料会议论文集。

福本功,銘苅春榮: "バガス繊維を用いた複合材料の最適射出成形条件の検討"プラスチック成形加工学会誌. 10巻・11号. 898-905 (1998)

Isao Fukumoto、Harunei Mekaru：“使用甘蔗渣纤维的复合材料的最佳注射成型条件的研究”塑料成型与加工学会杂志第 10 卷，第 11 期。898-905 (1998)。

I.Fukumoto, S.Mekaru: "Determination of Optimum Condition for Injection Molding of Composite Material Using Bagasse Fiber"Journal of the Japan Society of Polymer Processing. 10, No.11. 898-905 (1998)

I.Fukumoto、S.Mekaru：“使用甘蔗渣纤维复合材料注射成型的最佳条件的确定”日本聚合物加工学会杂志。

Isao FUKUMOTO,Shunei MEKARU: "Processing of Composite Material Using Industrial Waste Alumirum Sludge"Abstracts of 12th International Conference on Composite Material. 450 (1999)

Isao FUKUMOTO、Shunei MEKARU：“利用工业废铝污泥加工复合材料”第十二届国际复合材料会议摘要。

I. Fukumoto and S. Mekaru: "processing of Composite Material Using Industrial Waste Aluminum Sludge"proceedings of the twelfth International Conference on Composite materials. CD-Rom. (1999)

I. Fukumoto和S. Mekaru：“利用工业废铝污泥加工复合材料”第十二届国际复合材料会议论文集。